We are asked quite frequently to give our recommendations on what eyewear should
be worn for a
particular task.This is a difficult problem because of the complexity of the
equation: Glass type, torch
and gas combination, personal requirements, etc. The following commentary is
a distillation of on-line
discussions over the past year or so. Note that these are general recommendations
based on general
usage. Your particular situation may require more protection.
The main concern for lampworkers (beadmakers) is IR radiation. NIOSH feels
that normal
glassworker eyewear is adequate to shield the eye from this radiation. This
final conclusion from
2769 (NIOSH HETA 98-0139-2769) : Page 7, Discussions and Conclusions, 6th paragraph:
"
Since the levels of optical radiation produced in these glass bead operations
are generally below
occupational exposure levels, many beadmakers may believe that they do not need
to wear any type
of eye protection. NIOSH investigators believe that appropriate eyewear needs
to be worn for the
following reasons:
a) To minimize sodium flare and IR levels.
b) To protect the eyes from broken glass.
c) To prevent burns of the eyelids."
While sodium flare is NOT hazardous, it is difficult to see through and filtering
it out serves the
wearer of such glasses well by allowing them to see their work and see the glass
as it changes
temperature. The key here is the word minimize. You do not have to totally eliminate
IR from
your workplace. Incidental IR exposure takes place all the time, and eliminating
it with the technology
available today would cause additional problems (example: the inability to discern
the color red).
UV is not a major concern to anyone who wears glasses. This is because most
optical material today
do an excellent job of filtering UV to about 380 nm. UV radiation injury from
any source is almost
impossible for anyone who wears glasses of any kind. However, if you do not
wear glasses, a pair
of plano (non-prescription) safety glasses will provide all the UV protection
you will need.
Sodium flare is filtered by didymium and the didymium variants. The only distinguishing
factor is the
additional filtration that is offered by the variants. These additional filtration
lines serve to help the
wearer by eliminating a higher percentage of the sodium flare, as well as distinguishing
color temperatures.
IR is much more difficult to filter out because it is so pervasive in everything
the hot or warm glass worker
does. With so many varieties of work and IR sources, it becomes difficult to
choose the best type of
eyewear for a specific task. For furnace/kiln/glory hole workers, a lens that
offers good visible light
transmission is required for workplace safety as well as excellent IR protection.
Contrary to popular belief, a gold-coated lens does not by itself filter a
sufficient quantity of IR to justify
the cost or loss of visible light transmission. A white lens coated with 99.99%
pure gold still transmits up
to 25% IR energy from 1000 nm to 2500 nm. What is needed instead is a lens that
absorbs IR. There
are several varieties of lenses, beginning with the welder's series.
A shade 2.0 welders lens has an average IR transmission of 5% from 1000 nm
to 2500nm, while a
welders shade 2.5 has an average of just 2.5% in that same range. The shade
2.0 has an averages 25%
visible light transmission with a peak of 40%, while the shade 2.5 averages
15% with a peak of 22.5%.
Another type of lens is the IR absorber. An IR absorbing glass type, like the
Schott KG series, is used
in the AGW series filters supplied by Aura Lens Products. These filters
provide truly excellent IR
absorption from about 800 nm to over 3,000 nm. These are the same filters used
in IR laser protective
eyewear.
On final way to block IR is to stack ¼" tempered plate glass with
an air gap. Two or more sheets
will provide approximately 80-85% IR filtration until they absorb enough energy
to become IR
radiators themselves.
The key point to remember in selecting proper eyewear is that you need good
visible light transmission
coupled with any additional IR protection that you may require. Dark lenses
are hazardous to wear: you
cannot see anything unless you are either outside or using floodlights in your
studio. As soon as you move
away from the furnace/glory hole, you cannot see. How are you going to take
your glasses off when you
have both hands on the punty? One additional thought - the eye is a marvelous
machine: it has its own
brightness filter: the pupil. When the light is too bright, the pupil closes
down. When it is dark, the pupil
opens up. However, when we fool the eye with dark lenses, the pupil opens wide
- allowing any
hazardous radiation that the dark lenses do not filter to flood into the eye.
A lighter colored shade
allows the pupil to help protect the more delicate and sensitive structures
of your eye.
Ask to see transmission charts before you buy protective eyewear. If the eyewear
supplier cannot or
will not provide transmission charts, find another supplier. Remember that price
does not always indicate
that you are getting the best product for the money. And finally, what is good
for someone in one shop
is not necessarily good for you in yours.
Until now, I have refrained from commenting on Cindy Jenkins book, mainly because
she is recognized
as one of our leading teachers and one of the reasons the craft has grown as
much as it has. Unfortunately,
her book contains some of what I refer to in the title of this thread, especially
in regards to eye protection.
That section in her book was written by an M.D., a physician, NOT an eyecare
specialist. For the record,
I am not an eyecare specialist either, but I am an optician. Our recommendations
and suggestions for proper
eyewear are based on ANSI Standards, NIOSH reports, and our personal specific
knowledge of the
hazards involved in the art/craft of glassworking. Before we started providing
eyewear for glassworkers,
we were a major supplier of protective eyewear for the laser industry -- and
many of the hazards in laser
use translate to glass work.
UV Hazards - Myth
Unless your work or torch/furnace exceeds 6000 degrees F, there is NO UV hazard.
Small amounts
of UV are generated, but they are absorbed by any eyewear you may choose to
wear. (N.B.: It has
been brought to my attention that working quartz generates vast amounts of UV,
so quartz workers
should wear additional UV protection.)
Sodium Flare - Myth/Superstition
Sodium Flare is NOT a hazard to the eye. It is an inconvenience, a distraction.
It can be bright enough
to hide your working area. It will not burn your retinas. It will not give you
cataracts or glaucoma.
Visible Light Hazards
However, there are cases where too much light is no good either, especially
when working borosilicate
glass. Borosilicate glass requires higher temperatures to work (See IR Hazards)
and because of these
high temperatures, the color flares are much brighter. Some color flares, like
Glass Alchemy Green Dwarf,
require as much as a shade 8 or darker filter. Green Dwarf has a very strong
potassium flare, and until
we find a notch filter for it, shade 8 is the only filter available for it.
IR Hazards
This is where general knowledge seems to break down. Most glassworkers, especially
Hot Shop workers
(traditional glassblowers, fusers, slumpers, casters) totally ignore the IR
hazard, thinking that didymium
lenses are sufficient protection. Look at a transmission chart for didymium,
and you will see that
didymium transmits over 70% IR. Hot Shop and borosilicate workers are exposed
to extreme
amounts of IR and must take steps to protect their eyes. IR causes long term,
non-correctable
cumulative injury to the eye. There are plenty of options available, from welding
filters to high tech,
nearly clear specialized IR filters.
Urban Legends
Many books have been written about our art/craft -- each has many hint, tips
and suggestions about many
facets of our work. As the case in point, Cindy Jenkins book is about her particular
torch, the HotHead.
This torch is nothing more than a modification of the propane torch you can
get at Home Depot. It is not
capable of high temperature operation like many of the oxy-propane torches that
many lampworkers use.
Problems develop when recommendations made for the HotHead torch are applied
to other torches
and other glass types.
If you are using a HotHead torch, you really DON'T need to wear anything but
regular safety glasses.
BUT, if you want to be able to see your work, and improve your art, you should
wear a didymium
filter to remove the sodium flare.
Do not apply this "rule" to any other torch, gas mixture, or glass type.
Working with a kiln, furnace, or glory hole requires special IR filters. Any
statement to the contrary is false,
and hazardous to your long-term vision. If Cindy Jenkins book makes this statement,
it is wrong and the
author should read up on current literature and make the necessary changes to
her book.
By all means, read everything you can get your hands on -- but take care when
reading about safety,
especially when someone makes a comment 'you don't need to worry about this'.
Get recommendations
from several other sources, including your own physician, or eyecare specialist.
The more you know about the hazards involved, the safer you will be.
© copyright 2000-2001 Aura Lens Products, Inc.
Aura and AUR are Registered in the United States Patent and Trademark Office.